Contract Mold Manufacturing Process
01
Customer Provides CAD File
3D CAD file enables accurate mold fabrication quotes.
02
Comprehensive Mold Design
3D mold design shared with customer for review and approval.
03
Pilot & Short Production Runs
Conduct quality assurance runs post-mold fabrication completion.
Advantages and Applications
At Yomura, we utilize premium materials from reputable manufacturers, including Shin Etsu, Dow Corning, and GE Silicones, to ensure the highest quality and performance of our products.
01
Low Viscosity and Injection Pressure
Our processes are suitable for silicone molding due to the low viscosity and lower injection pressure required.
02
Chemical Stability & Green
Our products offer excellent chemical stability and are environmentally friendly.
03
High Dimensional Accuracy
Our manufacturing processes ensure high dimensional accuracy for precise and consistent product quality.
04
Efficient Production
Our processes produce high-quality parts without the need for secondary finishing, allowing shorter production cycles compared to other methods.
05
Over-molding Capabilities
We offer over-molding services, combining silicone or rubber components with hard plastic frames (such as PC or ABS) for applications like waterproof devices, shock-proofing, and shielding.
06
Thin Wall Design
Our expertise allows us to create very thin wall designs (as thin as 0.25mm) for silicone adhesion to plastic housings, meeting the demand for low-profile product designs.
07
Waterproof Features
We can create waterproof features by combining soft rubber contacts with constant pressure provided by hard plastic housings (ribs).
Contract Mold Manufacturing Process
01
Insert Placement
The process begins by placing the desired insert, such as metal, plastic, or ceramic, into the mold cavity.
02
Plastic Injection
A carefully selected plastic material is injected directly over the insert, encapsulating it within the molded component.
03
Unified Integration
The result is a single, unified part with the insert securely embedded within the plastic matrix, creating a seamless integration.
Contract Mold Manufacturing Process
01
Customer Provides CAD File
3D CAD file enables accurate mold fabrication quotes.
02
Comprehensive Mold Design
3D mold design shared with customer for review and approval.
03
Pilot & Short Production Runs
Conduct quality assurance runs post-mold fabrication completion.