Double Injection Molding Services & Two-Shot (2k) Molding Solutions

Double Injection Molding Excellence by YOMURA

YOMURA TECHNOLOGIES: Unmatched precision in creating complex, multi-material components with superb craftsmanship and innovative double injection molding expertise.

Understanding Double Injection Molding

What is Double Injection Molding?

Double injection molding, also called 2K molding, innovatively combines different resins into integrated components within a single molding cycle. Experience seamless creation with YOMURA.

How It Works

A specialized dual-cycle process meticulously bonds materials at the molecular level, forming unified parts that boast superior strength and unique functionalities.

Materials Used

Discover the potential with versatile resins suited for varying needs, from robust structures to soft-touch surfaces, brought together through our fine-tuned double injection molding techniques.

Advantages of Double Injection Molding

Multi-Material Robot Structures

Combines rigid structural plastics (like GFRP) with soft, shock-absorbing elastomers in a single molding cycle. Ideal for creating robot grippers, collision-resistant protective covers, and "soft-touch" robotic skins that improve human-robot safety.

Durable Bonds

Molecular co-polymerization provides unmatched strength, ensuring the long-lasting integrity of your products through rigorous usage.

Creative Freedom

Design with innovation. Embrace a wide array of design possibilities and incorporate features that set your products apart.

Streamlined Cost-Efficiency

Reduce assembly costs and minimize defects with a process that integrates components into a single, perfected piece.

Integrated Functionality

Seamlessly bond friction-optimized materials with high-strength structural frames to create durable, self-lubricating moving parts for robotic actuators.

Enhanced Design and Aesthetics

Captivating Visuals

Our advanced molding process allows for vibrant, eye-catching components that enhance visual and tactile enjoyment, elevating user experience.

Color and Texture

Combine various resins to create rich textures and colors, offering a sensory advantage that makes your products stand out.

Form Meets Function

Not just aesthetically superior, our molding techniques ensure your components serve their purpose with added distinction and market appeal.

Custom Engineering Solutions

01

Design Optimization

Collaborative efforts between engineers and customers refine designs for optimal product performance and manufacturing efficiency.

02

Material Selection

Choose from a vast selection of suitable materials, guided by YOMURA's profound expertise to meet your unique application needs.

03

Innovation & Techniques

Implementing cutting-edge manufacturing techniques, our team transforms innovative concepts into tangible, high-quality solutions.

Double Injection Molding Applications

Advanced Robotics

Manufacturing complex, multi-material components such as robotic arm casings with integrated sealing or soft-touch sensors. Replacing complex assembly processes with one-piece 2K molded parts to reduce weight and cost.

Medical Innovations

Ensuring safety and precision, we mold medical components that exceed expectations in functionality and reliability.

In-House Mold Manufacturing

Customized Molds

Our in-house mold making capabilities allow us to create bespoke molds tailored to the exact needs of each project, resulting in perfect fits and impeccable quality.

Streamlined Production

Maintaining control over the entire manufacturing process from mold creation to part production ensures efficiency and a rapid turnaround for our clients.

Maintenance & Care

Rigorous maintenance practices guarantee the longevity and precision of our molds, contributing to the sustainability of our operations and products.

Quality Control and Assurance

item	describe
Automated Inspections	Use of advanced optical inspection systems for consistent quality checks on every component produced.
Meticulous Testing	Rigorous physical and performance testing procedures to verify the integrity and longevity of our products.
Certified Standards	YOMURA adheres to international quality standards, including ISO certifications, ensuring global recognition of our products' excellence.

Partner with YOMURA Today

Collaborative Process

Become a part of our integrated client process, where we work with you from conception to production, ensuring that each step adds value to the final product.