Single Injection Molding

Precision Single Injection Molding

Delivering high-quality solutions with advanced capabilities and tailored expertise.

Material Flexibility & Characteristics

TPR

Offers flexibility and a soft touch, ideal for various applications.

ABS

Combines the advantages of plastic and rubber for superior performance.

PC

Known for its exceptional heat resistance and impact strength.

Drone-Grade Composite Materials

We process carbon fiber reinforced polymers (CFRP), glass fiber reinforced polymers (GFRP), PAHT CF15 (polyamide high-temperature carbon-filled), PLA GF20, and PP GF30 — engineered composites proven in UAV airframe, fuselage, and landing gear structures

PPS (Polyphenylene Sulfide) + GF

High-temperature resistant thermoplastic with superior chemical resistance and dimensional stability. Ideal for IC Carrier & Socket Connectors requiring ultra-tight tolerances.

ULTEM™ (PEI — Polyetherimide)

Amorphous high-performance plastic with outstanding heat resistance (Tg 217°C), inherent flame retardancy, and exceptional mechanical strength. Used in precision IC carriers and socket connectors.

PBT (Polybutylene Terephthalate) + GF

Semi-crystalline engineering plastic with excellent electrical insulation and flow characteristics for thin-wall precision molding. Used in connector housings and socket bodies.

Reinforced Single Injection Molding

CFRP & GFRP for Robot Lightweighting

Utilizing Carbon Fiber (CFRP) and Glass Fiber (GFRP) reinforced composites to manufacture high-rigidity robot structural components. These materials significantly reduce robot body weight, increasing operating speed and energy efficiency while maintaining metal-like strength.

Nylon

Engineered resins for products with superior mechanical properties.

High-Performance Functional Parts

Production of friction-optimized plastic gears and links that offer self-lubricating properties, ideal for maintenance-free robot joints.

CFRP & GFRP for UAV Structural Lightweighting

Utilizing short carbon fiber and chopped fiberglass reinforced injection molding to produce drone fuselage shells, landing gear brackets, and motor mount housings. ABS-based composites injection molded for quadcopter fuselage parts deliver metal-like rigidity at a fraction of the weight.

Applications & Industries

Robotics & Automation

Manufacturing lightweight structural chassis, links, and protective housings for industrial and service robots, shifting from simple appearance parts to load-bearing functional components.

Medical

Meeting the demanding requirements of the medical sector.

Automotive & Mobility

Providing lightweight solutions for autonomous vehicles and mobility robots.

Drone & UAV Manufacturing

Production of lightweight UAV airframe components, protective canopies, propeller guards, and structural housings using fiber-reinforced composite injection molding. Materials include CFRP, GFRP, PET CF15, PAHT CF15, and nylon composites — supporting both commercial and industrial unmanned aerial vehicle programs.

Semiconductor IC Carrier & Socket Connector

Precision molding of high-performance engineering plastic components for IC Carrier, and power module socket connectors used in semiconductor related industries. We replace traditional metal with advanced GF-reinforced engineering plastics (PPS, ULTEM, PBT+GF) for superior dimensional stability, weight reduction, and cost efficiency — with ±0.01 mm tolerance capability on critical contact alignment features.

IC Carrier & Socket Connector — One-Stop Shopping Service

From design to delivery, Yomura provides a fully integrated manufacturing solution for semiconductor IC Carrier & Socket Connector components — eliminating multi-vendor complexity and ensuring consistent quality at every stage.

Our Integrated Process:

01

Joint Design & Engineering (JDM/ODM)

Co-develop socket designs with DFM analysis and material selection consultation.

02

Precision Mold Fabrication

In-house CNC/EDM tooling with EROWA automation for fine-pitch IC socket mold geometries.

03

Metal Contact Stamping & Plating

Stamped copper contacts (CDA 101/102, C1020, C1100) with Ni/Au plating to spec.

04

Precision Single Injection Molding

PPS, ULTEM, PBT+GF, PA66+GF molded at ±0.01 mm tolerances with optimized crystallinity control.

05

Insert Molding & Sub-Assembly

Metal contacts integrated into plastic housings via automated insert molding.

06

Quality Inspection & Global Delivery

100% dimensional inspection, full material traceability, and worldwide logistics support.

Semiconductor-Grade Materials

Semiconductor-Grade Engineering Plastics

Material	Variant	Key Properties
PA66+GF	Standard Grade	High strength & stiffness; GF reinforced
PBT	Virgin (natural)	Good electrical insulation; thin-wall flow
PBT+GF	Black	Enhanced rigidity & heat resistance
PBT+GF	Natural (white)	Same mechanical properties; light color option
PPS	GF+MD Reinforced (sandblasted)	Superior chemical/thermal resistance; high dimensional accuracy
PPS	Standard (sandblasted)	High dimensional accuracy post surface treatment
PPS+GF	GF Reinforced Grade	Outstanding creep resistance; UL94 V-0; balanced flow & strength
ULTEM (PEI)	Unfilled Grade	Tg 217°C; inherent flame retardancy
ULTEM (PEI)+GF	GF Reinforced Grade (black)	High strength at elevated temps

Continuous Improvement & Innovation

01

Investing in Technologies

Staying at the forefront of innovation with the latest technologies.

02

Material Advancements

Exploring advanced drone composite materials — including carbon/epoxy (T300/934, IM7/8551-7), glass/epoxy (E-glass), and Carbon/PEEK (IM7/APC-2) systems with tensile strengths up to 419 ksi — to push the boundaries of UAV structural performance and lightweight design.