Toolings for optimal performance and reliability

The core of the injection molding process is the tooling. In regard to their design and manufacture, the high-end machinery used is absolutely essential. This is why Yomura introduced a state-of-the-art and fully-automated system works 24/7 to fabricate the toolings and makes no compromises with respect to quality – and conceives and produces high-precision, custom made fast cycling injection toolings in house.
 

Manufacturing Capability

Tooling Automatic Fabrication

Key points:

• All Process and measurement data are connected to minimize men key in error.
• All work piece are implanted with RFID chip to minimize men error. 
• Pre-set 2D and 3D are used before and after process to ensure the work piece are manufactured to the 100% accuracy. 
• Productivity will be expected to increased at least 30 % monthly.

STEP.1

Pre-set 2D to locate the center point, and to calibrate the work piece before process start.

STEP.2

Load the work piece one by one.

STEP.3

Visual check to ensure the work pieces are in correct location before pushed in the base plate.

STEP.4

Push in the base plate.

STEP.5

Close door with both hands.
Door closed / Blue light on.

STEP.6

Robotic arm moves the work piece to CNC working station.

STEP.7

Machine the work piece to the setting spec.

STEP.8

Rotate 90 ° to pour out the lubricant before return to storage.

STEP.9

Use CMM to Calibrate the differential then transfer the data back to working station. (CNC or EDM)

STEP.10

Accurate

Manufacturing

Verification

Return to work station for manufacture  >> STEP.1